Optimags - Dr. Zimmermann GmbH
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1

the compact operator panel allows easy handling of the machine while monitoring continuously the product

2

the ultra-precise tooth gear pump ensures an exact dosing of your product

3

the Optimags coating system allows ultra precise coatings which complies the FDA regulations

4

with our drying technique, the residual solvent levels of your product are below FDA regulations

5

precise rewinding of your bulk ware ensures a trouble-free converting process of your product

MBCD 1.3-2.1

THE ROOMSTER MODEL

Each of our pilot scale coating machines can be used for the manufacturing of products for the pharmaceutical, the cosmetic or food industry. Regardless, if you want to produce patches, oral dissolvable film strips, mucoadhesives, facial masks or any other coating, our pilot scale coating machines always work reliable to achieve coatings with high accuracies. even complex products such as multi-layer patches or coatings, which have to meet close limits regarding its residual solvent levels can be produced with our laboratory machines.

In some cases one drying zone does not suffice to produce the product of your choice. And in some cases the space in the lab does not suffice to place a coating machine with more drying zones. then our roomster model helps to get the product you want

The roomster model consists of:

  • Unwinder: to unwind the carrier foil in a continuous way
  • Ultra-precise tooth gear pump: for dosing the coating fluid precisely
  • Optimags patented coating system: to coat in a very precise and accurate way; suitable for thin and thick coatings
  • Two drying zones, arranged linear:
    • drying zone 1: is 600mm long; temperature is individually controlled by a temperature controller;
    • drying zone 2: is 200 mm long; temperature is individually controlled by a temperature controller;

Drying zone can be delivered in two types:

  1. Standard type: max. temperature T = 105°C
  2. Optional: max. temperature T = 120°C
  • Rewinder: to rewind coating/ laminate
  • Laptop: software to document the batch production and machine parameters installed

Specs MBCD 1.3-2.1

Dimensions LxWxH1435 mm x 645 mm x 700 mm
Weight~ 170 kg
Power supply230 V/115 V, 50…60 Hz, 1500 W
Substrates/web– Non-elastic foils, paper, non-elastic textiles,
– Thickness: 23…75 µm
– web width = 150 mm
– core diameter: 3”
Covering/backing foil– Non-elastic foils, paper, non-elastic textiles,
– Thickness: 23…75 µm
– web width = 150 mm
– core diameter: 3”
Generated laminate– Non-elastic foils, paper, non-elastic textiles,
– Thickness: 23…75 µm
– web width = 150 mm
– core diameter: 3”
Coating fluidsNewtonian solutions, dispersions
Viscosity: 0,1…7 Pas
Coating width10…120 mm
Coating thickness40…1000 µm (wet)
Coating accuracy+/- 1,5 µm for a 100 µm dry PSA coating
Coating speed0,01…0,15 m/min
Rewinding speed0,01…3 m/min
DryerStandard: Temperature [°C]: 20…105 +/- 0,5
Optional: Temperature [°C]: 20…120 +/- 0,5
PT100-controlled
Digital temperature display
Dryer length: 800 mm
Drying time: depending on coating solution

Output in comparison

Output
[units/min]
MBCD
1.3-1
MBCD
1.3-2.1
MBCD
1.3-2.2
MBCD
1.3-3.1
MBCD
1.3-3.2
MBCD
1.3-4.1
ODF strips
20x30mm
16,520333333200
Patches
10cm², round
4,25,18,48,48,468

Accessories

FOR MBCD 1.3-2.1

Doctor blade

For high viscous fluids

Multi-channel coating knife

For coatings with different patterns next to each other; needs an extra pumping unit TGP 1.3

  • Basic model – MBCD 1.3-1
  • Roomster model – MBCD 1.3-2.1
  • User friendly model – MBCD 1.3-2.2
  • Compact model – MBCD 1.3-3.1
  • Smart model – MBCD 1.3-3.2
  • Hybrid model – MBCD 1.3-4.1
  • Commercial Production – PA 460/480
  • Commercial Production – PA 540
  • Commercial Production – PA1200

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Technical Center

We offer our customers to test their formulation designs under continuous production conditions in our technical center

Service

Optimags-Downloads

An overview of the services which we offer to our  customers can be found here

Optimags GmbH
Dr. Zimmermann
Am Hubengut 8
76149 Karlsruhe
Germany

Phone +49 721 35 285 0
Fax +49 721 35 285 28
c.zimmermann@optimags.de

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